Optimizing Production Management with Advanced ERP Solutions in the Textile Industry
Project Overview
- Client: Lakshmi Card Clothing (LCC)
- Industry:Card clothing industry
- Solution:Development of a custom-made Production Management ERP system
- Results: Reduction in manual inventory tasks, Improvement in production accuracy, Increase in operational efficiency.
- Technology used:
Client Introduction
Lakshmi Card Clothing (LCC) has established itself as a major supplier of card clothing products, both in India and globally, due to its consistent introduction of innovative products to the industry. As a leading manufacturer of card clothing, card service machines, stationary flats, flat tops, fillets, and other key accessories, LCC has solidified its position as a top player in the card clothing industry.
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Business challenges
LCC faced multiple challenges in its production management, carrying out a wide range of industrial processes, including pickling, drawing, annealing, profiling, hardening and tempering, and patenting.
- Inefficient handling of raw materials leads to delays and errors.
- A lack of real-time inventory tracking is causing differences.
- Manual entry errors affect the accuracy of production data.
- Difficulty in integrating with existing ERP systems like Oracle Fusion.
- Challenges in tracking the production process and ensuring quality control.
These issues highlighted the need for a robust and integrated solution to streamline operations and enhance overall efficiency.
Solution
We developed a custom-built production management application designed to integrate seamlessly with their Oracle Fusion ERP.
Key Features
- User-Friendly Mobile Interface
llows employees to manage inventory and production processes efficiently using mobile devices.
- Automated Serial Number Generation
Ensures precise tracking of each coil throughout the production process.
- Sales Order Automation
Automation of sales offers to sales orders upon customer approval, reducing manual effort and speeding up the sales cycle.
- Real-Time Inventory Management
Updates inventory status instantly, ensuring accurate and up-to-date records.
- Weighing Scale Integration
Automates the capturing of coil weights, reducing manual entry errors.
- Oracle Fusion Integration
Syncs production data with Oracle Fusion, ensuring seamless data flow across business processes.
Results and Benefits
The deployment of the Production Management ERP Addon system brought significant improvements to LCC's operations:
Efficiency
Manual inventory tasks were reduced, allowing employees to focus on more critical activities.
Accuracy
Production accuracy was improved due to automated tracking and real-time updates.
Productivity
Overall operational efficiency was increased, leading to faster production cycles and reduced downtime.
Quality Control
Enhanced tracking and reporting mechanisms ensured consistent quality across all production processes.
Cost Savings
Optimized resource utilization and reduced manual errors resulted in substantial cost savings.
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Conclusion
By addressing critical production management challenges with a tailored solution, LCC was able to upscale its operations, achieve business excellence, and set a benchmark in the textile industry.
This was accomplished through advanced technology solutions that tracked the company's complete production process from raw material to finished commodity and significantly reduced waste.
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